The proper allocation of resources is integral to the success of any company. This is doubly important in the manufacturing industry since so much of the company’s assets are wrapped up in real world raw materials. Inefficient dissemination of supplies and manpower can cost a firm millions of ... Views: 674
In the modern manufacturing industry, big, complicated machinery are a common sight. It would be impossible to meet the outrageous demands of today’s market without the help of these wondrous engineering marvels. However, equal to their complexity and usefulness is the difficulty a factory goes ... Views: 4206
Inconsistent product quality and output is the bane of manufacturing companies. It’s next to impossible to build long lasting business relationships with distributors and other companies if your facilities cannot be relied upon to fabricate orders with accuracy and speed. It falls to the ... Views: 819
Single Minute Exchange of Die (SMED) is a manufacturing principle that’s practiced by many top companies and corporations. Also known as Quick Changeover, it’s a practice that aims to significantly reduce down time in plants and factories. The resulting streamlined operations of the ... Views: 890
In manufacturing, one of the manager’s never ending duties is to find ways to continually optimize and streamline the facility’s operations. Even little incremental changes can have a huge effect in improving worker efficiency and output flow. Every level of the assembly line must be analyzed ... Views: 1673
Poka yoke refers to a Japanese concept invented by Shigeo Shingo in the 1960s for Toyota as a means to prevent the company for making any errors. The word comes from “poka” meaning mistake, and “yokeru” meaning to avoid. The first term was actually called “baka-yoke” or fool-proofing, until it ... Views: 1626
When hearing the term poka yoke, what comes to mind? You may think that it’s the weird dance that your uncle does whenever he’s drunk at parties, but it’s actually pretty far from it. Poka yoke is a Japanese term that means mistake-proofing. It’s a term that’s commonly associated with lean ... Views: 1386
It is every business owner’s objective to have a streamlined and efficiently running business. This means that its highly productive, amply generates revenues, high chance for expansion, and little room for waste. For accomplishing these objectives, business owners have to decide whether to ... Views: 3602
The goals of business owners include ways to increase and generate profits, expanding their venture, promoting synergy, and finding ways to increase the productivity and efficiency of their business. In order to achieve these objectives, a lot of business owners are turning to lean manufacturing ... Views: 1186
Lean production refers to a practice of constantly using resources to pursue constant customer value and satisfaction, and any other business process that doesn’t aim for this is considered wasteful. Through the eyes of the customer, the term “value” refers to anything that the customer is ... Views: 518
While Lean was originally developed with the manufacturing industry in mind, it’s now being used to improve the processes of businesses in other industries. Industries like software development, healthcare and administration now adapt the principles of Lean in their workplaces to improve their ... Views: 608
In simple terms, the main goal of the Lean philosophy is to eliminate waste with the goal of creating value. According to the Lean philosophy, there are seven wastes in the context of production. These wastes are overproduction, downtime or waiting, transporting, inappropriate processing, ... Views: 1363
Most successful companies know that the key to success is to keep developing, and the best way to do this is to learn how to adapt quickly and to develop the continuous desire for learning. Furthermore, many companies today believe that the best practices to adapt are the Lean organizational ... Views: 590
Kanban’s main function is the effective elimination of overproduction. Therefore, Kanban is basically a means of taking control over all the steps of production by indicating all needs from every aspect of production. This helps maintain the smooth flow of production, allowing the process to go ... Views: 776
Kanban is a Japanese term that literally translates to “display card” or “instruction card”. The method is an organizational system wherein the flow of production depends on a demand signal. It is one of the key elements of the Lean Pull System, wherein production only begins when display or ... Views: 1635
Kaizen is an effective philosophy that can be applied to just about every aspect of life. The Japanese word Kaizen translates directly into “improvement”, while in concept, it denotes continuous growth, development and improvement. It is a process of continuously trying out new things to keep ... Views: 715
Ergonomics, in a nutshell, is the study or practice concerned with how a people match or fit with their environment and the technological tools that they use, most especially for work or to function at work. It takes into consideration how tools, equipment and environment of work or the ... Views: 1084
Continuous Flow is one of the most effective methods in terms of manufacturing processes. It concerns the strict application of Lean principles in creating an effective flow system for manufacturing that functions with the goal of achieving production with the least waste in the shortest lead ... Views: 606